Automation & Industry 4.0
Build smarter operations with AI, IoT & ERP.
From connected machines to predictive decisions—transform your factory into an intelligent, data-driven enterprise.Industry 4.0, also known as the Fourth Industrial Revolution, brings together AI, IoT, Big Data, Cloud, and Automation to create smart factories and intelligent business systems.It helps businesses become more efficient, flexible, and data-driven.
Key Benefits
Connected Machines
Real-time monitoring of every line and process.
Predictive Insights
AI detects issues before they cause downtime.
Smart Quality Control
Digital inspections and zero-error reporting.
Agile Supply Chains
Inventory and logistics aligned with demand.
Faster Decisions
Live dashboards for production, energy, and costs.
AI + ERP Integration
ERP+AI are one source of truth for data-driven growth.
Step-by-Step Transformation Journey
Discovery & Goals
Align on business objectives, pain points, and KPIs such as OEE.
Process & Data Audit
Map current workflows, machines, PLCs, sensors, and identify data gaps.
Architecture Blueprint
Design a smart Industry 4.0 stack: Odoo ERP + IoT (MQTT/OPC-UA) + BI.
Pilot (PoC)
Run a quick-win pilot on a single line to prove value within weeks.
IoT Connectivity
Connect machines and sensors; stream live data to Odoo using gateways & edge devices.
Data Pipeline & Storage
Normalize, secure, and store data for analytics and real-time dashboards.
AI & Predictive Models
Forecast demand, detect anomalies, and predict maintenance windows.
Workflow Automation
Automate approvals, alerts, reorders, job tickets, and compliance logs.
Quality 4.0
Implement inline checks, digital QC forms, traceability, and defect analytics.
MES & ERP Integration
Sync production orders, BOM, inventory, and maintenance with Odoo.
Testing, Security
Harden access, run UAT, and align with ISO, CE, or FDA standards where applicable.
Training, Go-Live
Deliver hands-on training, go-live support, and continuous improvement cycles.
Core Capabilities
Smart Manufacturing – Live OEE, throughput, and bottleneck visibility.
IoT & Sensors – Machine/energy/condition monitoring.
Predictive Maintenance – Reduce unplanned downtime.
Smart Inventory – Auto-replenishment & location tracking.
Quality 4.0 – Digital checklists, SPC, root-cause insights.
System Integrations – PLCs, SCADA, MES, WMS, eCom, CRM.
Security & Compliance – Role-based access, audit trails.
How We Transform Your Business
Analyze
Assess current processes and identify automation opportunities.
Connect
Link machines, IoT devices, and sensors with ERP.
Automate
Replace manual work with intelligent workflows.
Optimize
Use AI and analytics to continuously improve performance.
Scale
Expand automation across plants, warehouses, and supply chain.
Industries We Support
Textile & Apparel
refers to digital solutions that manage production, inventory, supply chain.
Surgical & Medical Devices
refers to digital solutions that manage production, quality control, compliance.
Automotive & Engineering
refers to digital solutions that streamline design, production, supply chain.
Food & Beverage
refers to digital solutions that manage production, inventory, quality control.
Real Impact in Numbers
30% increase in production efficiency
means achieving significantly higher output with the same resources, reducing time and costs.
25% reduction in unplanned downtime
means minimizing unexpected equipment or system failures to ensure smoother and continuous operations.
20% cost savings through predictive
means reducing expenses by using predictive analytics to forecast needs, prevent issues, and optimize resources.
15% improvement in order fulfillment speed
means processing and delivering customer orders faster, enhancing efficiency and customer satisfaction.
FAQ - Frequently Asked Questions
A: Industry 4.0 combines IoT, AI, and ERP to create an intelligent, self-optimizing ecosystem.
A: Yes! With modular Odoo ERP and IoT integrations, even SMEs can start small and scale gradually.
A: We integrate with most PLCs, sensors, and legacy systems—no need to replace everything.
A: We implement strong data encryption, access controls, and compliance frameworks.
A: Textile, Manufacturing, Healthcare, Logistics, Automotive, and Food Processing industries see the highest impact.
Let’s Build Your Future with Odoo
📞 Contact Pearl Solution today for a free consultation and see how Odoo can take your business to the next level. Contact Now